Case
Heavy equipment manufacturing
来源:
Release Time:
2023
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11
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25
A compressor is a driven fluid machinery that elevates low-pressure gas to high-pressure gas and is the heart of a refrigeration system. It sucks in low-temperature and low-pressure refrigerant gas from the suction pipe, drives the piston to compress it through the operation of the motor, and then discharges high-temperature and high-pressure refrigerant gas to the exhaust pipe, providing power for the refrigeration cycle. A certain compressor manufacturer needs to perform 3D scanning of compressor components.Physical image of compressorPhysical drawing of compressor componentsPractical problems The workpiece has a large volume and weight, and there are many uneven details on the surface. The difficulty of collecting part detail data greatly increases, and customers have high require...
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Release Time:
2023
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10
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24
The hearth is a structural area of a blast furnace, generally referring to the furnace body between the centerline of the first row of tuyeres and the furnace bottom. During the smelting process of the blast furnace, molten iron flows into the front furnace through the hearth and bridge.On site drawing of the inner wall of a large furnace hearthPractical problems The inner wall of the furnace hearth is arc-shaped and has a large area. The on-site environment is relatively complex, and traditional measurement methods cannot perform complete scanning and splicing. The customer requires high precision in size detection of key parts in order to obtain accurate error values for key parts.On site scanning image of the inner wall of a large furnace hearthCo3d solution...
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Release Time:
2023
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10
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14
A diesel engine is a type of internal combustion engine that primarily utilizes the combustion of diesel fuel to generate energy. It has the characteristics of high efficiency, high power, and durability, and plays an important role in industries, transportation, and agriculture. With the advancement of technology, the performance of diesel engines will further improve. A well-known manufacturer uses a 3D scanner to perform 3D scanning and reverse modeling.Practical problems The internal structure of the workpiece is complex and variable, with a large volume and a large measurement workload. The measurement speed needs to meet customer requirements, and there are many surface holes, which greatly increases the difficulty of collecting detailed data of the partsCo3d solution...
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Release Time:
2023
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09
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11
The coal mining machine is a large and complex system that integrates mechanical, electrical, and hydraulic systems. The working environment is harsh, and if there is a malfunction, it will cause the entire coal mining work to be interrupted, causing huge economic losses. In order to ensure the later usage cycle, customers need to scan the coal mining machine components, and the scanned data is subjected to three-dimensional testing. Practical problemsThe structure of the workpiece is complex, the direction of the surface is variable, and the difficulty of collecting detailed data of the parts greatly increases. Customers demand high scanning accuracy and complete data. Traditional measurement methods are time-consuming and labor-intensive, and the collected data is...
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Release Time:
2023
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08
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29
Petroleum pipes are seamless steel pipes suitable for furnace pipes, heat exchangers, and pipelines in petroleum refineries. The customer needs to conduct failure analysis on the ruptured oil pipe, simulate and reproduce the failure phenomenon through analysis and verification based on the failure mode and phenomenon, identify the cause of the failure, and explore the process of failure mechanism.Practical problemsThe oil pipe has a large volume and a curved surface. The customer needs to measure the thickness of the ruptured part of the oil pipe and the thickness related to itself, and the accuracy of data collection needs to be high. And the scanning time is required to be short, and the obtained data can be accurately detected and analyzed. The current detection methods are time-consumi...
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Release Time:
2023
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08
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14
A rolling machine is a universal device that bends metal sheets into cylindrical, arc-shaped, or other shaped workpieces. It is based on the principle of three-point rounding and utilizes changes in the relative position and rotational motion of the workpieces to generate continuous plastic deformation of the sheet, in order to obtain a predetermined shape of the workpiece.Product physical imagePractical problems It is necessary to conduct three-dimensional testing on the casting of the rounding machine to obtain data such as its diameter, width, flatness height, and distance between the side and the hole center. The workpiece itself has a large volume and a curved surface. Customers need to quickly scan the workpiece, and the scanning data requires high accuracy. Using t...
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Release Time:
2023
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06
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25
In recent years, portable consumer electronics such as smartphones, tablets, and mobile power sources have emerged in China, driving the steady growth of small lithium batteries. In addition, electric vehicle technology is becoming increasingly perfect, and the market demand for large lithium batteries is gradually releasing. It is expected that in the coming years, these demand drivers will still exist, and lithium batteries will maintain a growth trend.Scan physical images of the scene面临的问题| Practical problemIt is necessary to measure the three-dimensional data of lithium battery machined parts and check whether the concentricity data is qualified. The product has irregular shape and large volume, and traditional measurement methods are not accurate enough and time-consuming.Scan physica...
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Release Time:
2023
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02
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25
Three-dimensional inspection of craneCranes are an indispensable part of modern production. Some cranes can also carry out some special technological operations in the production process to achieve mechanization and automation in the production process. The main function is to complete the displacement of the weight. It can reduce labor intensity and improve labor productivity.Under long-term high-pressure operation, the mechanical joints of the crane are prone to wear and tear, and there are certain potential safety hazards in subsequent use. In order to achieve high-precision detection of the crane arm parts, the engineer decided to use the Hualang handheld 3D scanner to carry out 3D detection of the key parts of the crane arm.Three-dimensional scanning physical drawing of crane面临的问题| Pr...
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Release Time:
2023
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02
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25
Surface defect detection of oil rollerWell-known grain and oil enterprises in China need to carry out three-dimensional inspection on the oil pressure roller. For the oil pressure roller used by the enterprise cannot operate normally, Hualang 3D provides the solution for the enterprise.When the oil roller is operating under high temperature and high pressure for a long time, based on the working principle of the oil roller, the surface is prone to sag, resulting in uneven pressure on the overall surface of the oil roller, and the subsequent oil pressure efficiency will be greatly reducedThree-dimensional scanning physical image of oil pressure roller面临的问题| Practical problem1.The oil roller body is large and difficult to detect. It is necessary to measure the slight error on the surface of ...
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Release Time:
2022
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09
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17
Three dimensional inspection of heavy load gearbox The reason why the gear can operate safely for a long time depends on an invisible oil film on the outside. The external gear box acts as a sealed container. In order to make the gear work stably for a long time under the condition of high speed and heavy load, it is essential to detect the quality and size of the gear box. The overall outline of the gear box is collected according to the high-density point cloud data to ensure that the early product design fully meets the processing requirements.Pracical problems1. The structure of the gearbox is complex, and there is a special tubular structure on the surface. The early data collection is faced with the difficulty of incomplete data in a large range.2. There are many holes on the su...
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Release Time:
2022
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09
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09
3D scanning of large mechanical gear shaft Gear shaft mainly bears alternating load, impact load, shear stress and contact stress. The shaft is easy to crack and the teeth are easy to wear. Therefore, the center of the gear shaft is required to have certain strength and toughness, high fatigue limit and multiple impact resistance. The surface shall also have certain hardness and wear resistance.Pracical problems1. Large mechanical gear shafts have high requirements for processing and production accuracy, and the gear surface is complex. Customers need to scan and test the workpiece to measure the gear deformation.2. In order to ensure accuracy, the customer requires that no developer can be sprayed. The reflective surface of the gear shaft makes scanning very difficult.Large machinery...
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Release Time:
2022
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07
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25
Steam Turbine Reverse DesignDuring the operation of the steam turbine, the leakage of the steam turbine and the deformation of the cylinder are the most common equipment problems. The tightness of the cylinder joint surface directly affects the safe and economical operation of the unit. Overhaul and scrape the joint surface of the cylinder to make it tight. Important work, in the process of dealing with the steam leakage of the joint surface, it is necessary to carefully analyze the cause of the formation. According to the degree of deformation and the size of the gap, various methods can be comprehensively used to achieve the strict requirements of the joint surface. The customer found CO3D to scan the steam turbine, and the scanned data was reversely designed and processed.On-site scan o...
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Release Time:
2022
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07
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11
After a hundred years of development, the conveyor has become one of the important equipment for conveying bulk materials. With the continuous expansion of the scale of modern agriculture, industry, transportation and transportation industry, as well as the higher requirements for material transportation in the transportation process, such as the increase of the requirements for economy, reliability and efficiency in the material transportation process, in order to meet the market demand and improve the competitiveness of enterprises, customers decided to abandon the traditional measurement methods and introduce new scanning and comparison methods. We learned that Holon 3D is the first handheld 3D scanner manufacturer in China, which can quickly and accurately obtain data, comprehensively ...
来源:
Release Time:
2022
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06
-
22
Three dimensional inspection of fan impellerThe customer is a well-known fan manufacturer integrating production and sales, and needs to scan and compare the fan impeller. In order to meet the market demand and improve the competitiveness of the enterprise, the customer decided to abandon the traditional comparison method and introduce a new scanning comparison method. The customer learned that Hualang 3D is the first handheld scanner manufacturer in China, which can quickly and accurately obtain detailed 3D scanning comparison results, analyze whether the products are qualified, and improve product quality and the efficiency of detection and comparison.On site physical drawing of fan impellerPractical problem1. The overall contour of the fan impeller is complex, and the surface is compose...
来源:
Release Time:
2021
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11
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06
3D inspection of steel castingsSteel casting is a workpiece made of steel casting. Its properties are similar to cast iron, but its strength is better than cast iron. Steel castings are prone to porosity defects and inaccurate angle positioning in the casting process. With the accelerated upgrading of the manufacturing industry and the continuous improvement of manufacturing technology and process level, there will be higher requirements for product quality.Scanned steel castingsPractical problemThe customer is producing steel castings. He wants to test the problems between the produced steel castings and the original digital simulation. The scanning area of steel castings is large, and the use of a new hand-held three-dimensional scanner can reduce the premise sticking work and improve th...
来源:
Release Time:
2021
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07
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01
Reverse detection of combustion furnaceThe combustion furnace uses a high-voltage, high-frequency oscillating circuit to form an instantaneous large current to ignite the sample, so that the mixed gas generated after the sample is rapidly burned under oxygen-rich conditions, through a chemical analysis program, quantitatively and quickly analyzes the carbon and sulfur content of the sample equipment. The customer is a steelmaking plant, and the combustion furnace needs to be inspected and repaired due to frequent use.On-site physical mapOn-site physical mapPractical problemsThe temperature of the gas stove is as high as 198 degrees Celsius, which requires extremely high equipment. Due to the high temperature, the general marking points cannot withstand high temperatures and cannot be used....
来源:
original
Release Time:
2020
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10
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13
3D inspection of turbine bladesA hydraulic turbine is a power machine that converts the energy of water flow into rotating mechanical energy. It is a turbomachinery in fluid machinery and is used to drive a generator to generate electricity. The accuracy of the turbine blade profile is an important factor that affects the efficiency, output, cavitation and operating life of the turbine, and is an important indicator of the manufacturing level of the turbine.Site scanPractical problemsThe blades of the hydraulic turbine are relatively large, and the unreasonable design of the water outlet edge of the blades will adversely affect the unit, so the data collection accuracy of the blades should be high. And the scanning time is short, and the acquired data can be accurately detected and analyze...
来源:
original
Release Time:
2020
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09
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28
Reverse design of mixing equipment bladeWith the increasing attention to environmental issues, energy conservation and environmental protection have become the development themes of various countries, and have begun to provide industrial development opportunities for waste treatment. The customer imported a garbage mixing and processing device from abroad, which is convenient for garbage disposal. But there is no drawing, maintenance and repair of the purchased equipment in the later period is a problem. Therefore, customers need to obtain 3D digital models to save data and do reverse design.Site scanPractical problemsThe stirring processing device mainly scans the stirring blade, which has a large area and requires fast scanning speed and high data accuracy. Due to insufficient data colle...
来源:
Original
Release Time:
2020
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08
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14
Three-dimensional reverse design of blast furnace chuteDuring the operation of the blast furnace, the charge flows from the material flow regulating valve to the distribution chute through a high drop, and is distributed to various positions of the furnace throat through the interference of the chute. The chute is prone to wear during the production process. Since the customer does not have a design drawing and cannot be repaired later, the 3D scanning technology is used to help obtain the surface data of the object, so that the reverse design can provide effective data assistance for repair and maintenance of wear.Scanning map of chute面临问题| Practical problemsThe chute has a large volume and a complex structure. It scans the required parts according to customer requirements. The details al...
来源:
Original
Release Time:
2020
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05
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27
Reverse design of agricultural machinery partsParts are parts or components assembled on machinery. Each part is an important part of machinery and equipment. The lack or wear will affect the use and performance of the product. During the use of machinery and equipment, especially agricultural machinery, the wear rate is fast during long-term labor. Therefore, it is necessary to obtain the data of the accessories, save the data and use it in reverse design, which can provide data support and reduce repair costs.Agricultural machinery scanning scenePractical problemsThe customer purchases agricultural machinery parts and wants to collect three-dimensional data, which can speed up repairs during the repair of parts wear. The shape of the accessories is irregular, the surface has many small f...
来源:
Original
Release Time:
2020
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01
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02
Three-dimensional inspection of steam turbineSteam turbines are the main equipment of modern thermal power plants. Rotary steam power plants are used in the metallurgical industry, chemical industry, ship power plants, staggered blade rotating rotors. The customer needs to scan the rotating blade rows of the steam turbine for a comparative analysis of the data. Our company's new handheld 3D scanner is used to fully scan a sample to obtain the required data and apply it to the work of a steam turbine to make a better device.Turbine blade scan sceneFacing problemsThe steam turbine has a large volume and a large shape, and the gap between the blade rows is small, which easily forms an included angle. Customers need high scanning data accuracy, good scanning technology, and can complete wo...
来源:
Original
Release Time:
2019
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09
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11
Three-dimensional inspection of wind turbine castingsWith the continuous improvement, many aspects need to be improved. Fans are prone to problems under rated conditions. It is necessary to produce and manufacture fans in strict accordance with product standards. In the later stage, proper maintenance and maintenance are required to improve the service life of the fans. Data detection of the fan.Fan casting real shot mapPractical problemsFan castings are bulky and cumbersome, unable to move, complex in structure, large in surface variation, uneven bumps around, and deep holes. On the whole, scanning is very difficult.Using the traditional scanning method and measuring instrument, the internal details of the casting can not be captured clearly, only the outer plane can be scanned, but the l...
来源:
Original
Release Time:
2019
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06
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20
3D inspection of super large rigid castingsThe vibrating screen equipment works by the reciprocating rotary vibration generated by the vibration of the vibrator, which produces the multi-spin type vibration of the screen surface. The work is complicated and demanding, and it is easy to wear. It requires daily maintenance and regular maintenance and overhaul to ensure production. The normal operation. A domestic customer needs to carry out three-dimensional inspection of the vibrating screen equipment. As the world's second largest casting, the vibrating screen is large and high. Scanning is a big project. After the customer has learned the data obtained by the Hualang 3D scanner. I feel very satisfied and purchase equipment.Super large casting site real shotPractical problemsBecause th...
来源:
Original
Release Time:
2019
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05
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14
Three-dimensional scanning scheme for large coal mine machine partsA state-owned unit in Zhangjiakou needs to repair the outer casing of a large coal mine machine. Because there is no drawing, it is difficult to carry out the repair work. The customer is looking for a solution. The three-dimensional scanning of the coal mine machine is carried out by our wireless handheld three-dimensional scanner DRAKE. The 3D data is reversely repaired to reduce the company's losses. The final result is very satisfactory to the customer and purchase our equipment.Practical problemsThe outer casing of the coal mine machine is large and cumbersome, with different surface contours and more dead angles. The customer needs to reverse the outer casing of the coal mine machine, requiring high data precision...
来源:
Original
Release Time:
2016
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07
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22
Three dimensional detection scheme for super large forgings In the manufacturing process of the super large forging parts, the technical parameters and the performance index are very high. The forging process is very complicated, the precision requirement is high, the forging process is very difficult. A domestic heavy equipment manufacturing enterprises want to super large forgings produced were analyzed using Huaguang 3D scanner, and detected data report, product improvement needs.Practical problems1 because of the large size of the super large forging parts, the traditional measuring equipment can not be measured and make a written test report, the measurement is very difficult.2 super large forging of large volume, 10 meters in diameter, large pieces of this 3D scan...
来源:
Original
Release Time:
2016
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07
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22
Three dimensional measurement of die for steam turbine bladeThe die surface curvature of the turbine blade is large, the design process is complex, the die precision of the turbine blade directly affects the production of the blade is qualified, the turbine blade mold must be detected and analyzed.Practical problems1 the forging process of turbine blade is complex, the design cycle is long, the design task is heavy, so it is necessary to reduce the design strength and speed up the development of turbine blade.2 turbine blade forging process, the geometric size of large, serious distortion, the need for timely measurement of turbine blade mold.CO3D solutionsCase profile:A large domestic turbine production enterprises, in order to solve the measurement problem of turbine blade mold, decided ...
来源:
Original
Release Time:
2016
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08
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17
Three dimensional detection of large turbine blades The thickness and curvature of large turbine blades are large, and there is no obvious solidification sequence. So it is very necessary to improve the casting technology and improve the quality of the blade.Practical problems1 large turbine blade surface curvature change, distortion, resulting in the amount of data acquired is not complete, can not be accurate detection of turbine blades.2 the traditional measurement method, which takes a long time, and is unable to carry on the comprehensive inspection to the turbine blade.CO3D solutionsCase profile:A large domestic turbine production enterprises, in order to solve the problem of improving the quality of blade casting, decide on the turbine blade mould were detected us...
来源:
Original
Release Time:
2020
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08
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08
Three-dimensional reverse design of blast furnace chuteDuring the working process of the blast furnace, the charge flows from the material flow regulating valve to the distribution chute through a high drop, and is distributed to various positions of the furnace throat through the interference of the chute. The chute is prone to wear during the production process. Since the customer does not have a design drawing and cannot be repaired later, the 3D scanning technology is used to help obtain the surface data of the object, so that the reverse design can provide effective data assistance for repair and maintenance of wear.Scanned pictures of the chutePractical problemsThe chute has a large volume and a complex structure. It scans the required parts according to customer requirements. The de...
来源:
Original
Release Time:
2019
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01
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04
3D scanning of industrial valve components Industrial valves are an important accessory to control medium flow in industrial pipelines. Valve components are an indispensable part of the normal development of the whole work flow, and their quality is particularly important. Customers need to purchase a set of three-dimensional scanner for three-dimensional scanning of valve components to obtain high-precision three-dimensional data, open-die production and quality inspection of later products.Display Chart of Industrial Valve EffectPractical problems The volume of industrial valve parts is small and complex, and the shadow of groove dead angle is large. Customers need to accurately measure the whole three-dimensional data of the parts. Customers need high speed and precision. Traditional ...
来源:
Original
Release Time:
2018
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11
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27
Hang fork body casting 3D scanning caseA customer is a forklift truck manufacturer. The forklift body castings are outsourced to others for production. It is necessary to carry out three-dimensional inspection of the forklift body castings. The forklift body castings produced by the company cannot be properly installed and matched, and the three-dimensional shape provides the solution for the enterprisePractical problems1. Forklift body castings are large and the contours of the body castings are irregular and difficult to detect. It is necessary to measure whether the forklift body castings and the front assembly are matched.2. The customer needs to quickly scan the forklift body castings, and the scanning data requires high precision. It is used for the three-dimensional inspection of th...
来源:
Original
Release Time:
2018
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11
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27
Oil drill bit 3D inspection caseOil drill bit is an important tool for oil drilling. It is used to drill oil when oil is mined. Its performance will directly affect drilling quality, drilling efficiency and drilling cost.Practical problems1. Oil drill bit design is based on practical experience, combined with trial and error method, repeated design and calculation, so the design accuracy is low, the cycle is long, it is difficult to improve the design quality, and only one drill bit can be designed for each calculation, and the efficiency is low.2. The use of traditional measuring methods (such as gages, fixtures, three coordinates, etc.) is very cumbersome and time consuming, and it is not easy to accurately and quickly measure and detect the overall structure of the petroleum drill bit.C...
来源:
Original
Release Time:
2018
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11
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27
CNC hydraulic die forging hammer three-dimensional inspectionIn today's world's largest forging hammer production base, three-dimensional inspection of forging CNC hammer is required. For the forging CNC hammer produced by the company, it cannot be properly installed and matched. Huaguang 3D provides solutions for the enterprise. Practical problems1. Forging CNC hammer body is not easy to detect, it is necessary to measure the distance between the joint surface and the lower joint surface on the body and whether the angle of the track surface matches the hammer.2. The customer needs to quickly scan the hammer head and the fuselage track of the assembly, and the scanning data re. Co3d solutionsForging CNC hammer testing, due to its large size and cumbersome, the local cont...
来源:
Original
Release Time:
2018
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11
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27
Three-dimensional detection of submersible electric pump leaf guide wheelA submersible oil pump leaf guide wheel manufacturer in Zhejiang, due to the need for leaf guide wheel exit detection, hopes to obtain the three-dimensional data of the leaf guide wheel through the three-dimensional scanner, and compare it with the original digital model diagram to obtain the leaf guide wheel detection and analysis report. To meet the demand for export of enterprise products.Practical problems1. Leaf guide wheel design is based on practical experience, combined with trial and error method, repeated design and calculation, so design accuracy is low, cycle is long, it is difficult to improve design quality, and only one guide wheel can be designed for each calculation. low.2. The use of traditional meas...
来源:
Original
Release Time:
2018
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11
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27
Fuel injection pump reverse scanning caseA well-known domestic fuel injection pump manufacturer hopes to quickly obtain the appearance data of the original fuel injection pump through the three-dimensional scanner and accelerate the development of new products. Practical problems1. The use of traditional measuring methods (such as gages, fixtures, three coordinates, etc.) is very cumbersome and time consuming, and it is not easy to accurately and quickly measure and detect the structure of the fuel injection pump.2. The shape of the fuel injection pump is complex, and the grooves have different shapes and curved surfaces. The amount of 3D data acquired is incomplete and cannot be redesigned.Co3d solutionsFuel injection pumps are an important part of automotive diesel engines. Consider...
来源:
Original
Release Time:
2018
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11
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27
Casting mold mold 3D scanning caseA well-known production enterprise needs to make a proportional mold for the casting mold CNC milling machine. The production method is difficult and takes a long time, and the cost is high. The 3D engineer uses the 3D scanner HL-3DX to quickly obtain the casting mold. High-precision 3D data for quality inspection of castings and retrofit design.Practical problemsConventional casting design generally uses three-dimensional engraving and CNC milling machines to make equal proportions of the mold. This method cannot create a digital file, and the manual repair work is heavy, which requires high skill and time-consuming labor. It is very difficult to carry out numerical control processing and industrial inspection of post castings.C03D solutionsThe high-quali...
来源:
Original
Release Time:
2018
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11
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27
Robotic arm base 3D scanning caseA well-known enterprise in Sichuan needs to perform three-dimensional inspection on the base of the robot arm to obtain high-precision three-dimensional data, and analyze whether the production of the base of the robot arm is qualified, so as to solve the problem that the robot arm base cannot be properly installed and matched, and Huaguang 3D provides solutions for the enterprise. Program.Practical problems1. The base of the arm is large and cumbersome, and the shape of the base is irregular. It is difficult to detect. It is necessary to measure whether the base of the arm and the mounting hole of the arm match.2. The scene light is bright, the interference is relatively large when scanning, the customer needs to quickly scan the base of the robot arm, and...
来源:
Original
Release Time:
2018
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11
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27
Large mechanical gear 3D scanning caseWith the rapid development of the industrial industry, especially in recent years, the construction of urban and rural areas, as well as roads, railways, power stations, etc., has accelerated the development of mechanical equipment. A Zhejiang enterprise hopes to obtain the three-dimensional data of the super-large gear through the three-dimensional scanner, and compare it with the original digital-analog diagram to obtain the gear detection analysis report to analyze whether the product is qualified.Practical problems1. Super large gear is an important part of mechanical equipment, which is related to engineering construction and personal safety, so the customer's precision requirements for the product are very high.2. The mechanical gear has a la...
来源:
Original
Release Time:
2018
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11
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27
Robot base 3D scanning caseA well-known enterprise in Shenzhen needs to obtain three-dimensional data of the appearance of the robot base, and design the protective cover of the robot base. The technicians of our company are invited to perform three-dimensional scanning on the robot base and take high-precision three-dimensional data to provide the design of the robot base protection cover. Effective data support.Practical problemsThe base of the robot has a complex shape with different surface contours and many holes. The customer's requirements for the appearance data and hole position of the robot base are very high. The traditional measurement method is very cumbersome and time consuming, and it is not easy to accurately and quickly measure and detect the overall structure of the r...